Understanding the Different Types of Maintenance

Maintenance is an essential part of any organization's operations. Learn about different types of maintenance such as preventive, condition-based, planned, scheduled, predictive, reactive, routine, non-routine, corrective, emergency & total productive (TPM).

Understanding the Different Types of Maintenance

Maintenance is an essential part of any organization's operations, and there are several different types of maintenance that can be used to keep equipment and systems running smoothly. Preventive maintenance is the most popular type of proactive maintenance, and it involves regular inspections to detect and fix problems before they occur. Condition-based maintenance is a more advanced alternative to preventive maintenance, as it involves carefully observing machines and systems for changes that could indicate an imminent failure. Planned maintenance details how and what work will be completed, while scheduled maintenance determines who will complete the work and when it will be completed.

Predictive maintenance requires health monitoring sensors and new software integrations, while preventive maintenance risks overscheduling maintenance tasks. Routine maintenance is a form of time-based maintenance and preventive maintenance, while non-routine maintenance includes maintenance that is performed reactively or only when necessary depending on the condition of the asset. Corrective maintenance is intrinsically part of emergency maintenance, while total productive maintenance (TPM) focuses on more than just assets that need maintenance. Time-based maintenance is basically a type of maintenance that is performed at regular intervals while the equipment is still operating in order to prevent faults or reduce the likelihood of them occurring. Predictive maintenance refers to a specific type of condition-based maintenance in which systems are constantly observed through sensor devices.

Emergency maintenance is the only type of maintenance that should be avoided as much as possible, as it does not go through the full maintenance planning process. To be successful in the field of building maintenance, it is helpful to understand the different types of maintenance methods that exist and how and when they are used. An efficient and effective preventive maintenance program will include a combination of all of these different types of maintenance. Organizations must understand their budgets, equipment needs, service-level agreements with customers and internal departments, such as production, in order to determine which types of maintenance to implement.

Predictive maintenance, which is generally considered to be the most advanced and intensive type of maintenance, requires health monitoring sensors and new software integrations. Even a state-of-the-art manufacturing plant that has predictive maintenance technology will use less advanced types of maintenance. An efficient and effective preventive maintenance program will include a combination of all these different types of maintenance. In order to ensure that your organization's operations run smoothly, it is important to understand the different types of maintenance.

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